OMEGA-M600 PP Melt Blown Fabric Production Line


Ⅰ. Main Technical Parameters o fOMEGA-M600 PP Melt Blown Fabric Production Line

1. Usage condition

   1）Location: indoor safety area

   2）Power supply: 50Hz, 3-phase415V, neutral, grounding

   3）Temperature: 0~40 ℃

   4）Cooling water source:Centralized water supply filter, water temperature below 30 ℃,water pressure 0.4-0.6MPa

   5)Gas source pressure: 0.4~0.8MPa

2. Applicable raw material:MFI1500or overspecial material for melt blown cloth is required

3. Production line speed(Max.):8.5m/min

4. Total installed power: 120kw

5. Center height of extruder: 1000mm ± 50mm

6. General layout size of production line:See water and electrical layout for details, provided after a contract is established

7. Operation direction: left mobile phone (when facing the operation panel, the left mobile phone is used to load materials from the right and the left to exit the pipe, otherwise, the right mobile phone)

8. Fiberdiameter:2~5μm

9. Finished fabric: Width: 600~700mm with weight range of20-100g/m2

10. Production capacity: 50kg/hr


II．OMEGA-M600 PP Melt Blown Fabric Production Line Configuration

Name

Number

1. Feeding device

1Set

2. Screw extruder

1Unit

3. Screen changer

1Set

4. Gear pump

1Unit

5. Melt pipe

1Set

6. Combined spinneret die head

1Set

7. Hot-air system

1Set

8. Air heater

1Unit

9. Suction fan

1Unit

10. Connecting duct

1Set

11. Receive net

1Set

12. Automatic slitting and rewinding machine

1Unit

13. Electric control system

1Set

14. Electret processing equipment

 1 Unit


Ⅲ. OMEGA-M600 PP Melt Blown Fabric Production Line Equipments in detail

1. Feeding device

Feeding capacity

100Kg/h

Motor power

2.2KW

2. Screw extruder

Screw and barrel

 

Material

38CrMoAlA

Nitrided layer thickness

0.5-0.7mm

Surface of screw hardness

HV>=740

Surface ofbarrel hardness

HV>=940

ExtruderL/D

33:1

Screw diameter

65mm

Heating zoneson barrel

5 Zones

Total heating power

About21KW

Heating method

 Cast aluminum heater

Drive motor

Zhejiang Yongfa brand

Speed governor

ABB governor in frequency conversion way

Drive Power

22KW

3. Gearbox

Material of the house

QT200

Gear type

Helical gears

Material of the gear

20CrMnTi

Heat treatment of the gear surface

Quenching

Bearings

Chinese famous bearing

Lubricating system

Press system

Cooling System

Internal cooling and forced circulation cooling

Outside barrels with a heat preservation cover

4. Screen changer

Structure characteristic

Column type screen changer with double working place  

Screen changing drive

Hydraulic system, non-stopandauto-changer

Pressure sensor

Chinese famous brand of Chengdu Xianda

5. Melt pump

Origin

China

Specification

50CC

AC inverter control

Denmark Danfoss inverter controller

Drive

USA FALK inverter motor

 

Motor power

2.2 KW

Pressure sensor

Before melt pump：Italian Gefran brand

Before screen changer & after melt pump:SAND brand

6. Melt pipe

Material

Seamless stainless steel pipe

Heating type

Electric heater

Insulation type

Rock wool+stainless steel external insulation

7. Combined spinneret die head

Material

1Cr17Ni2

Die head length

900mm

Holes length

800mm

Nozzle hole diameter

0.3mm

Spinneret hole length to diameter ratio

10:1

Heat ing power

10KW

The spinneret converts the melt into a thin stream, which is drawn by a high temperature

jet stream to form a microfiber.

8. Hot-air system

Enter port flow

11m3/min

Power

30KW

9. Air heater 

Heating power

100KW

Material of tank and tube

Stainless steel

Keep warm type

Stainless steel be usedoutside theinsulating layer use

Roots blower

Provide high pressure air to make the draft air speed to the scope of the technical requirements by frequency converter, roots blower can easily change the output of the air flow.

Roots blower air heating pot

Heat the air from the Roots blower,in order to achieve the temperature of the process requirement.

10. Suction fan

Suction air volume

25380m3/min

Power

30KW

11. Connecting duct

Material

Stainless steel

12. Receiving netting machine

Line speed

0-50m/min

Net curtain material

PET

Receiving net

Overlapping structure

Spinneret distance adjustment

±150mm

Installing form

level shift

Driving power

3.7KW


 

13. Automatic slitting and rewinding machine


Line speed

0-50m/min


Edge trimming unit

5Sets of circular knife, the position can be adjusted.


Driver

Variable frequency motor


Power

1.5KW


Gas expansion axis

Core shaft 3 inch


14. Electric control system


Inverter

ABBbrand or equivalent


contactor

SCHNEIDERbrand or equivalent


Relay

IDECof Japanbrand or equivalent


Low voltage breaker

SCHNEIDERbrand or equivalent


Air switch

SCHNEIDERbrand or equivalent


 

Button & indicator light

SCHNEIDERbrand or equivalent

 

Indicator gauge

AUTONICSof Koreabrand or equivalent

15. Electret treatement equipment

Input voltage

220V/50HZ

Maximum output voltage

40KV

Hand width

600mm

16. Die head cleaning device

Calcinator size

Φ400×1200

Heating power

11KW


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