Mask meltblown cloth equipment | Quickly Provide Mask Production Equipment

Now that the new coronavirus is sweeping the world, it is imperative to fully expand the production of masks. At present in China, the equipment for producing PP meltblown fabrics is in short supply. Due to benefited from intensive cultivation in the extrusion industry for nearly 30 years, with the support of many friends in the industry, we have expanded production capacity and now introduce the mask production eqipment to the market. All kinds of equipment for producing PP meltblown cloth with high stability and reliability, with high output and high cost performance, welcome to consultation.



The production of polypropylene PP medical-grade masks with excellent filtration capacity needs to go through the following three main production steps.


The first production step is to feed the polypropylene PP raw material, mixed with a certain proportion of free radical initiator (DCPD), lubricant (Erucyl amide) and antioxidant, into a feeding hole of a parallel twin screw extruder to be compounded, to get a ultra-high melt index MFI 1500 which is suitable for the raw material to make mask fabric by a melt-blown process way, referred to as the high melt index PP melt-blown material. Our company can provide users with detailed formula percentage of compounding PP melt-blown material, it is free.



According to the different output requirements, our company can provide multi-model parallel twin-screw compounding production lines with L/D52~56. Each production line is equipped with a non-stop plunger type screen changing system with is easy operated and with extremely high filtration efficiency, a slip cooling granulating system and a vacuum packaging system, etc., the delivery period of the complete set of PP melt-blown material production line is within 40 days.

Main Parameters of Twin Screw Extruder for PP Melt blown Production

PP Meltblown Cloth Width

Daily Capacity

Single Extruder Model

600mm

180kg

SJ-45/33

800mm

300kg

SJ-55/33

1600mm

1500kg

SJ-90/33

2400mm

2500kg

SJ-105/33

3200mm

4000kg

SJ-135/33


The second production step is to feed PP meltblown raw material, which or purchased, or self-made, mixed with a certain stabilizer, whitening agent and masterbatch, into a feeding hole of a single screw extruder. With a cooperation of auxiliary devices such as netting, metering pump, spinneret, and winder, PP melt-blown fabrics with different widths are manufactured. 


The layout of the production process components is as follows:


According to the different widths of the meltblown fabric and the different output, our company can provide a multi-specification single-screw extruder with L/D30~33, and different auxiliary machines can be configured according to different requirements of users. The delivery period of PP melt blown fabric extruder of all specifications is within 40 days.


Single screw extruder parameters for PP meltblown cloth production

PP Meltblown Cloth Width

Daily Capacity

Single Extruder Model

600mm

180kg

SJ-45/33

800mm

300kg

SJ-55/33

1600mm

1500kg

SJ-90/33

2400mm

2500kg

SJ-105/33

3200mm

4000kg

SJ-135/33


The third process step is to use PP meltblown fabric as a raw material to produce various masks, which will not be repeated here.


CHIEF ENGINEER OFFICE

SHANGHAI OMEGA MACHINERY CO., LTD
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